Inductive & Capacitive Proximity Sensor Control Technology
Inductive and Capacitive Proximity Sensors are devices that will make an electrical change in a circuit as a result of material approaching the sensor head. Inductive sensors are metal sensing devices, whereas capacitive types detect all material including liquids, powders and pastes. Advances in integrated circuits and solid-state technology have allowed design engineers to overcome previous problems and develop both inductive and capacitive proximity sensors that can perform in industrial environments for many years with few problems |
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Correction Factor Inductive Sensors: When using inductive proximity sensors with non-ferrous metals it is necessary to apply a correction factor to the operating distance (sensing range) as follows: |
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Capacitive Sensors: Capacitive sensors have an adjustable detection range, and are dependant upon the type of material to be sensed (shown below). | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Current Source and Current Sink DC Proximity Sensors are made to interface with solid state controllers such as Programmable Controllers (PLCs). The inputs described in the instruction manuals of these devices often ask for a Current Source or Current Sink input. NPN type sensors are designed to be a Current Sink device. Current from the controller is supplied to the sensor and it will “sink” the current to ground when the sensor is activated. PNP type sensors are designed to be a Current Source device. Current is supplied from the sensor as a “source” to the controller when the sensor is activated. |
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Mounting Because of possible interference of the electromagnetic fields generated by the oscillators, minimum spacing is required between adjacent or opposing “active surfaces” of proximity switches. Shielded Mounting: The “active surface” may be flush with the metal in which the switch is mounted. Non-shielded Mounting: The “active surface” must have a free zone in which no metal is present. Opposite Mounting: When mounting proximity switches in this manner where the “active surfaces” are opposite each other, there must be a minimum distance between them. |
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